Infrastructure- Our Backbone

Infrastructure

Eastman Industries Limited has an excellent manufacturing facility in Ludhiana. Our fully-equipped and advanced facility includes finest machines, latest technology, and qualified workforce, which help us in becoming leading manufacturer and exporter of bikes. At Eastman Industries Limited, we have stream line all process and mechanism with advance technology in order to increase production and labor safety.

  • Fully automatic disc based Painting process , Discs are imported from OTSON, Taiwan both for primer & paint
  • Annual Capacity of rolling out 3,60,000 bikes
  • 11 tank Phosphating Process to ensure the long life of paint
  • Semi automatic conveyor based mechanism for error free handling of goods
  • Fully equipped laboratory for chemical testing as well as paint quality testing
  • Fully equipped laboratory for checking quality parameters of all components sourced from local vendors
  • Panel of highly expert engineers for overall product quality
At Eastman Industries Limited, we have streamlined all process and mechanism with advance technology in order to increase production and labor safety.

Phosphating Process

Automatic pre treatment plant with latest technology is made of 11 tanks where 14 different processes are performed Automatic pre treatment plant with latest technology is made of 11 tanks where 14 different processes are performed

Phosphating Process
Phosphating Process
Phosphating Process
PAINTING PROCESS

Fully conveyorized Taiwanese paint shop is specially designed with fully Automated Disc based Painting process. Discs are imported from OTSON, Taiwan with very low tolerances,which not only offers perfect result but also maintains a healthy workplace by using toxin free materials . Proper handling is done foreasy movement of painted items

PAINTING PROCESS e
PAINTING PROCESS
PAINTING PROCESS
TESTING

We follow EN ISO standards for testing Outsourced bicycle parts are checked as per sampling plan IS-2500-part-one, where our qualified executives perform required dimensional checking .we have well equipped quality control lab for testing . such as Salt spray testing to ensure required finish of plated components, Vibration Testing to ensure strength of frame and fork , Mass fall impact test , component fall impact test for enduring testing of frame and fork

TESTING
TESTING
TESTING
 Powder Coating Process

In house powder coating booth is available to match colour combinations of accessories as per customer demand . Overhead conveyors help us to ensure error free handling of items before paint .

Powder Coating Process
Powder Coating Process
Load Test On Saddle
Handling & Stickering

We are specialized in manufacturing as per the customer needs . With our own design and development facility with well qualified designing engineers, We develop bicycles as per frame & fork drawings, computerized Art work for stickers and choice of paint by YS, PANTONE or RAL colour shades selected by customer

Handling & Stickering
Handling & Stickering
Handling & Stickering
  Assembly Process

Painted items are properly wrapped to avoid damage Paint tests such as Adhesion , ball drop , gloss meter and DFT check with elocmeter are performed after painting. This ensure quality of paint before stickering

Assembly Process
Assembly Process
Assembly Process
 Warehousing

We have well designed warehouse having racks divided into 4 levels with " nothing on floor" concept to maintain necessary stock of all outsourced items .(14-c) For fast processing we place Items in specified areas with proper identification and details (14-d) apart from this, locations of stored items are also available online

Warehousing
Warehousing
Warehousing